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Tier 1 Driveline
Background
- Established Tier 1 Manufacturer
- Global Leader in Driveline and Powertrain Systems
- Client Requested Solutions to mitigate potential 30-day launch delay
Key Business Issues
- Disengaged Management Team
- Late in Validating Equipment for upcoming key platform launch
- Huge risk in delaying customer vehicle launch by 1 month
- Shared assets, without improvement plans
Results
- Engaged immediately with high-performance cross-functional team
- Evaluated entire facility for throughput improvement opportunities creating options for increasing throughput
- De-contented several production lines, shifting production, optimizing capacity utilization
- Managed scheduling and logistics, ensuring JIT deliveries
- Re-engaged management team to be part of the solution
- No lost vehicles, mitigating lost profit risk of > $500M
By the Numbers
> $580m
Mitigated lost profit risk of > $580 Million
0
0 Lost time at Assembly Plant
100%
Demonstrated Asset capability at 100% target
45% to 83%
OEE from 45% to 83% in < 60 days