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Injection Molding and Logistics
Background
- Established Injection Mold Manufacturer, Sublet Space to JV Partner
- New People, Processes, and Technology
- New Management Team, working within the confines of their JV Partner
- Client Requested Review – Last Supplier to PPAP on Vehicle Launch
Key Business Issues
- 6 Months behind launch curve
- Struggling with New Technology
- Poorly Trained Workforce
- Poor Product Flow
- Unable to hit throughput targets
- Unable to meet quality expectations
Results
- 45 Days – PPAP Complete, Run at Rate Complete
- Stabilized Processes
- Redesigned Process Flow Across 7 Product Lines
- Trained Workforce
By the Numbers
45 days
Turnaround Completed in 45 Days
7
PPAP’d 7 Production Lines