Case Study

Automotive / Interior

Background

  • Established Injection Mold Manufacturer, Sublet Space to JV Partner
  • New People, Processes, and Technology
  • New Management Team, working within the confines of their JV Partner
  • Client Requested Review – Last Supplier to PPAP on Vehicle Launch

Key Business Issues

  • 6 Months behind launch curve
  • Struggling with New Technology
  • Poorly Trained Workforce
  • Poor Product Flow
  • Unable to hit throughput targets
  • Unable to meet quality expectations

Results

  • 45 Days – PPAP Complete, Run at Rate Complete
  • Stabilized Processes
  • Redesigned Process Flow Across 7 Product Lines
  • Trained Workforce

By the Numbers

45 days
Turnaround Completed in 45 Days
7
PPAP’d 7 Production Lines