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Our highly skilled Crossover Solutions team engages with precision and speed. Ensuring there are no surprises for your operation, we diligently assess critical issues and act decisively to positively impact results across all areas of your business.

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Case Study

Automotive / Powertrain

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Case Study

Automotive / Powertrain


  • Tier 1 Powertrain Supplier awarded design and development contract
  • EU Based Engineering, NA based Manufacturing

Key Business Issues

  • Program behind APQP timeline
  • Young inexperienced engineering team
  • Highly sophisticated new mid-engine transmission requiring supercar performance
  • Testing plan not fully vetted
  • Supplier Development and PFEP not in place
  • Industrialization requirements – new facility launch
  • 1 year behind program timeline


  • Inserted team to collaboratively work with existing engineering – coach and mentor the entire design, development, testing, prototype and industrialization efforts
  • Inserted team to lead all program management functions
  • Inserted team to take over all materials functions – procurement, planning, logistics, creating a PFEP
  • Inserted team to lead all APQP functions, including quality systems development
  • Inserted team to lead the industrialization efforts, including greenfield site development, automation equipment design and validation
  • Managed significant technology challenges
  • Achieved program engineering targets
  • Launched and managed facility until a permanent team was hired