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OEM Supply Chain – Interior Fabric Supplier
Background
- Tier 1 Manufacturer — Floor, deck and shelf carpet
- Client requested support for supply risk mitigation
Key Business Issues
- Mature equipment underperforming
- New equipment installation
- Financially Distressed, Bankruptcy Filing
- Disengaged leadership
- High Employee Turnover
- Inadequate skilled trades
- Challenging OEM / Tier 1 relationship
Results
- Throughput Improvements
- Eliminate OT from operating 24/7
- Meeting all production requirements in 4 days
- Stabilized new equipment launch with Skilled Resources
- Improved Customer relationships
- Moved all product and processes to new suppliers
- Led and supported re-launch PPAP requirements
By the Numbers
$200M
Risk Mitigated $200M of OEM Exposure
< 65% to 100%
On time delivery Improvement from < 65% to 100%
< 3 Weeks
Business Transfer, re-launch < 3 weeks