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Tier 1 Underbody Stamp and Welder
Background
- Tier 1 Underbody Stamp and Welder (BIW)
- The client requested support as manufacturing processes unable to meet customer demand
Key Business Issues
- New manufacturing line install
- Integrator unable to complete the install and validation of multiple assembly lines
- New program management team
- Challenging area for employable labor
Results
- Initial Assessment leads to the targeted skilled team to complete structural, mechanical, electrical, controls, and integration functions
- Created glide path – establishing key daily deliverables for work teams
- Improved customer communications through transparency and inclusion
- Established training program for new hires, including direct operators and indirect support
By the Numbers
> 150M
Mitigated OEM Profit Loss > 150M
<30% to >80%
OEE improvement from <30% to >80% in 45 days