Case Study

Automotive / Chassis


  • Tier 1 Underbody Stamp and Welder (BIW)
  • The client requested support as manufacturing processes unable to meet customer demand

Key Business Issues

  • New manufacturing line install
  • Integrator unable to complete the install and validation of multiple assembly lines
  • New program management team
  • Challenging area for employable labor


  • Initial Assessment leads to the targeted skilled team to complete structural, mechanical, electrical, controls, and integration functions
  • Created glide path – establishing key daily deliverables for work teams
  • Improved customer communications through transparency and inclusion
  • Established training program for new hires, including direct operators and indirect support

By the Numbers

> 150M
Mitigated OEM Profit Loss > 150M
<30% to >80%
OEE improvement from <30% to >80% in 45 days